Stirred Bolted Closure Reactor

Stirred Bolted Closure Reactor Specification

Humidity
Ambient dependent

Number of Specimens
Single vessel operation

Features
Stirred vessel, high pressure/temperature, bolted closure, multiple ports, custom options

Power Supply
230V/415V AC, 50 Hz

Port Size
Multiple nozzle sizes (typically 1/2 to 2 NPT/BSP)

Frequency
50 Hz

Display Type
Analog/Digital (optional)

Automation Grade
Manual, Semi-automatic or Fully Automatic (optional)

Gas Pressure
Max. 3-10 bar (customizable as per process)

Temperature
-20C to 250C (with suitable heating/cooling system)

Max Height
1200 mm - 1800 mm (depending on model and capacity)

Equipment Type
Stirred Bolted Closure Reactor

Mounting Type
Floor mounted

Specimen Size
0.5L, 1L, 5L, 10L, 20L, 50L (vessel capacity options)

Hardness
Material dependent; generally SS316/SS304 construction

Application
Pharma, chemicals, process R&D, pilot plant, industrial

Operating Voltage
230/415 V AC

Interface Type
Standard process connections

Usage
Chemical and Pharmaceutical reactions, laboratory and pilot plant scale

Capacity
Up to 50 Liters, other sizes available on request

Machine Weight
Approx. 75-250 kg (depending on vessel capacity)

Control Mode
Manual / Semi-automatic (optional automation available)

Surface Finish
Internal mirror polished (Ra <0.4 m), external matt or polished

Agitator Type
Anchor, Turbine, or Customized as per process requirement

Shell & Nozzle Material
Stainless Steel 304 or 316 (Standard); other alloys on request

Safety Devices
Pressure relief valve, rupture disc, safety interlocks (optional)

Pressure Rating
Designed as per ASME/PED standards

Customization
Ports, instrumentation, heating/cooling options, capacity, materialall customizable

Instrumentation
Pressure Gauge, Temperature Sensor, Sampling Port, Sight Glass (optional)

Heating System
Jacketted or Limpet Coil; Suitable for steam, hot oil, or electric heaters

Sealing Type
Bolted Closure with Gasket (PTFE/Graphite/Viton)

Support Structure
Mounting legs or supporting frame with anti-vibration pads

Cooling System
Jacketed cooling or external heat exchanger (if required)

Drive System
Electric motor with geared drive, VFD for speed control

Stirred Bolted Closure Reactor Trade Information

Minimum Order Quantity
1 Piece

Payment Terms
Cheque

Delivery Time
6-8 Week

Main Domestic Market
All India

About Stirred Bolted Closure Reactor

Stirred Bolted Closure Reactor

Volume: 20ml to 50 liters.
Bolted closure with metallic gasket.
Working pressure: 10 to 5000 bar.
Working temperature: -50 to 900C.
Optional Atex. (Maximum pressure 700 bar).
Heating shell or jacket.
Cooling by vortex (Temperature rate < 20 / mn.)
Gas / liquid injection and sampling.
In accordance with PED 97/23.

Features

Bolted closure with metallic gasket.
Material: stainless steel, Hastelloy, inconel, titanium
Optional Atex. (Maximum pressure 700 bar).
Impeller: anchor, rushton , gazing effect
Heating shell or jacket.
Gas / liquid injection and sampling.
In accordance with PED 97/23.

Superior Construction and Versatile Material Options

Our reactor vessels are meticulously manufactured from stainless steel 304 or 316 as standard, ensuring durability and corrosion resistance. Alternative alloys can also be supplied based on specific chemical compatibility requirements, giving users confidence in demanding environments. The mirror polished internal surface (Ra <0.4 m) aids easy cleaning and minimizes contamination risk, while external finishing options enhance appearance and protection.

Customizable Performance and Process Control

Adapt your reactor for a wide range of processes with selectable agitator styles (anchor, turbine, or custom), modular heating/cooling systems (jackets or limpet coils, compatible with hot oil, steam, or electric heaters), and integrated instrumentation. The system accommodates manual, semi-automatic, or fully automated operation, ensuring flexibility for laboratory experimentation or process scale-up. Multiple nozzle and port configurations allow tailored integration.

Safety and Reliable Operation

Equipped with built-in safety features such as pressure relief valves, rupture discs, and optional safety interlocks, the reactor is designed for peace of mind during high pressure and temperature operation. The robust bolted closure with premium gasket materials provides excellent sealing, while the anti-vibration support structure enhances stability, helping to protect operators and maintain consistent process outcomes.

FAQs of Stirred Bolted Closure Reactor:

Q: How is the reactor customized to suit different process requirements?

A: The reactor offers extensive customization for capacity, material of construction, heating and cooling systems, type of agitator, instrumentation, and port sizes. Customers can specify features based on their process needs, from vessel volume (0.5L to 50L+) to various alloy choices and control modes (manual, semi-automatic, or fully automatic).

Q: What are the main benefits of the bolted closure sealing method?

A: The bolted closure with PTFE, graphite, or Viton gaskets ensures a reliable, leak-proof seal, even at higher pressures and temperatures. This design allows for secure operation, quick inspection access, and easy maintenance during changeovers or cleaning.

Q: When should I use a limpet coil versus a jacketed heating/cooling system?

A: Limpet coils are typically chosen for higher pressures or rapid temperature changes, providing efficient heat transfer directly to the vessel wall. Jacketed systems are ideal for gentle heating/cooling with fluids like steam or hot oil, and may suit lower pressure applications or processes needing uniform temperature distribution.

Q: Where can this reactor be installed and used?

A: The equipment is floor mounted with anti-vibration pads, making it suitable for laboratory settings, pilot plants, research and development facilities, and small-scale industrial operations. It is often used in pharmaceutical, chemical, and process R&D sectors.

Q: How do I operate and monitor the reactor system?

A: Operation may be manual, semi-automatic, or fully automated, depending on selection. Standard controls include analog or digital displays, a VFD for agitator speed, and instrumentation such as pressure gauges and temperature sensors. Optional automation and remote monitoring are available.

Q: What safety features are included in the reactor design?

A: Each unit incorporates a pressure relief valve and rupture disc as standard. Safety interlocks and additional instrumentation (such as sight glasses and sampling ports) can be provided to meet specific risk assessments or compliance needs.

Q: What processes and applications is this reactor best suited for?

A: The reactor is ideal for chemical synthesis, pharmaceutical development, process scale-up, reaction optimization, and pilot plant production. Its ability to handle varied pressures, temperatures, and stirring requirements makes it a versatile tool for both R&D and industrial use.

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